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Buyer question

I can't travel to China for the machine test — can an independent engineer attend for me?

The question is almost always asked late — the machine is nearly finished, the factory has proposed a date, and the flights, the visa or the project simply do not allow it. The honest answer is that delegation works well, and that the thing being delegated is not attendance. It is judgement.

What “attending for you” has to mean

A general inspection visit and technical representation are both legitimate services, and they are strongest at opposite ends of the problem. Lot-based inspection is built for sampled batches: quantity, workmanship, labelling, dimensions, packing, basic conformance against a checklist. That is the right instrument for repeat goods moving in volume. A machine test is a different object. Nobody is sampling a population; one unit either is or is not under control, and the evidence lives in how it behaves rather than in how it looks.

The practical difference shows up in who owns the agenda. A visitor witnesses the factory’s programme. A representative sets the test back against the approved protocol, and does five specific things before anything else happens:

  • Confirms identity before the run — serial numbers and nameplates checked and photographed, so the record belongs to the unit you are buying and not to a demonstration machine that happens to be available.
  • Forces the test back to the approved protocol — the agreed sequence, durations and conditions, not a shorter programme improvised for the visit.
  • Records actual measured values — numbers with units and instrument references, rather than a column of ticks next to the word “pass”.
  • Treats interventions as evidence — resets, tuning changes, alarm clears and operator adjustments logged when they happen. These are the most information-rich events of the day and the ones most likely to disappear from a summary.
  • Locks the release rule before the result — what closes, what blocks shipment and what carries to site, decided from the protocol rather than negotiated once everyone is tired and the container is booked.

Everything on that list also appears in the factory acceptance test checklist — the agreed test plan, measured values, equipment identity, deviations and release rules locked down before shipment approval. If you are briefing a representative, that checklist is a reasonable place to start the conversation.

What if the factory manages what I see on the video call?

This is the right worry, and the answer is to control the evidence rather than the camera. Remote witnessing is well established in industrial procurement, and the structured versions of it depend on the same things a physical visit does: a defined protocol, controlled access to what is being shown, and a record that a third party can re-read. In practice that means several camera angles rather than one, a portable close-up view available on request, live document sharing so revisions can be confirmed on screen, and traceable equipment identification before the run rather than after.

It also means writing down what was notshown. A refused close-up, a camera that moved away during an alarm, a panel that was not opened — these belong in the record. A remote witness who reports only what the supplier chose to display has documented the supplier’s presentation, not the machine.

How do I know the person on the floor understands the machine?

A title does not prove competence, and this is the failure mode that costs most because it is invisible until commissioning. The international framework for credible inspection, ISO/IEC 17020, organises the question around three things: defined competence requirements for personnel, impartiality, and protection of the work from commercial pressure. It is a useful lens for a buyer even outside a formal accreditation context — if the person attending your machine test cannot independently interpret what they are seeing, their physical presence does not reduce your risk.

Tooling and moulding make the point sharply, because trials are diagnostic events rather than performances. A T1 trial is the first time the finished tool runs in a press, to prove that it fills, packs and ejects and to expose what still needs correction; T2 follows tooling changes or process tuning and shows whether the programme is converging. Process truth in moulding is created inside the mould, not on the machine controller display — which is why cavity-pressure behaviour is used to diagnose faults such as short shots and burn marks that a controller screen will happily report as normal.

A representative with that background challenges switchover, hold pressure, venting, cooling balance, ejection behaviour and the stability of the process window. The question is not whether the machine produced a few acceptable pieces on the day. It is whether the tool and the machine are actually under control.

What if it passes for twenty minutes and drifts when the run gets real?

Then it has not passed. Repeatability and endurance are the point of a machine acceptance test, which is why endurance runs of several hours at production conditions are a normal requirement in machine and automation contracts — and why they are the requirement most often quietly shortened when the schedule tightens. A machine that looks clean for a short demonstration and degrades with heat, cycling, pressure variation or operator intervention is still a commercial risk; it has simply moved the discovery to your site.

A representative holds the factory to the agreed duration, conditions and measurable criteria, and records pressure, speed, temperature, vibration, alarms, interruptions and every supplier adjustment made during the run. Mid-run tweaking is treated as a control issue rather than a minor note, because a process that needs continuous intervention to stay inside tolerance will not survive being staffed differently at your plant.

On moulding trials the same logic becomes a question about the process window — the range of temperature, pressure and time within which acceptable parts can actually be produced. If the factory can only make good cycles at knife-edge settings, you are not watching production readiness. You are watching a fragile demonstration that will fail once the machine is installed, staffed by someone else and run for volume.

What proof do I get afterward, so I am not trusting a summary?

A decision-grade record, not a travel note. The package should tie the exact unit to the agreed procedure and let someone who was not in the room reconstruct what happened:

What a usable FAT evidence package contains
ElementWhy it is thereWhat its absence costs you
Equipment identity and approved revisionsTies the result to the serial number shipping and to the drawing set in forceThe record may describe a different machine or an earlier design
Witnessed functional tests against the protocolShows which tests were actually run, in what order and under what conditions"Tested and found satisfactory" cannot be checked or disputed
Actual measured values with instrument referencesMakes the result reproducible and comparable at siteA pass with no numbers proves only that someone was willing to say pass
Documented non-conformities and verified corrective actionsSeparates what was found from what was fixed and re-provenCorrections get asserted rather than evidenced
Traceable dimensional and metrology evidenceFirst-article inspection performed with calibrated equipment; gauge studies characterise measurement error itself"The factory says dimensions are fine" is not a measurement system you can rely on
A release, hold or retest dispositionConverts the technical result into a commercial decision you can executePayment and shipment decisions fall back on schedule pressure

The practical standard is simple to state. If the post-test package would not survive a supplier dispute, an internal gate review or a payment-hold decision, it is not enough. What a good representative leaves you with is traceable evidence you can act on commercially, technically and contractually — not confidence that somebody was physically present.

What to send when you delegate

Delegation goes wrong most often at the briefing, not on the day. The minimum useful pack is short:

  • The approved test protocol — or the supplier’s draft, which is usually where the shortened durations and vague acceptance wording are already visible.
  • The specification and drawings the machine was bought against — including any deviation conceded during negotiation, because those are the clauses most likely to be quietly re-interpreted.
  • The acceptance criteria that actually matter to you — cycle time, output rate, tolerance, uptime, changeover, in your own words if the contract is vague.
  • The release rule— what the FAT result is tied to commercially: a payment milestone, shipment authorisation, or nothing at all.

For the full running order on the day — readiness, document requests, identity checks, functional witnessing, non-conformities and the release decision — see the factory acceptance testing guide. For the boundary between what the factory test can prove and what only site commissioning can, see FAT vs SAT.

Frequently asked questions

Is a video call with the factory good enough on its own?

Remote attendance can be valid — large industrial buyers run structured remote FATs routinely — but a supplier-led video call is not the same thing. The difference is control: a structured remote witness has a defined protocol, multiple camera angles, portable close-up views on demand, live document sharing and a record of what was shown and what was refused. A single supplier-managed camera pointed where the supplier chooses is a demonstration, not a witnessed test.

Can the same person witness the FAT and inspect before shipment?

Often yes, and it is usually efficient, but they are two different events with two different purposes. The FAT proves function against the protocol while the machine is assembled and running; the pre-shipment inspection, typically weeks later, verifies what actually leaves the factory — punch items closed, nothing substituted, packing and preservation correct for the voyage. Combining the visits is a scheduling decision; treating one as a substitute for the other is not.

What if the machine is not ready on the agreed date?

That is a finding, and a valuable one. A witness who arrives to an unready machine and writes "witness aborted, non-ready condition" with the specific gaps listed gives you a documented basis to reschedule at the supplier's cost and to reset the milestone. A witness who improvises around an unready machine — accepting a partial run, a substitute unit, borrowed instruments — spends your money to produce evidence that will not hold.

Does the representative have authority to reject?

The representative recommends; you decide. What the representative must have is the authority to withhold a release recommendation, and enough standing on the floor to insist a test is repeated, a value is recorded or a deviation is written down. A witness who can observe but not challenge produces a signature rather than a control, which is why the scope and the authority should be agreed in writing before the visit.

What does this cost compared with flying our own engineer?

The comparison usually favours representation once travel, hotel, visa lead time and the engineer's time away from the project are counted — and the gap widens when the FAT slips, which it frequently does. The more important variable is what happens on a second visit: a retest after correction costs a local representative another day and costs a travelling engineer another trip, which is the point at which many buyers quietly accept a paper retest instead.

How Sinospect attends a FAT on a buyer's behalf

Sinospect’s engineers attend as the buyer’s technical representative, in person at the Chinese factory or as a structured remote witness where that is the right call. The scope is agreed before travel: the protocol to be enforced, the values to be recorded, the authority to withhold a release recommendation, and what the record has to contain to be usable in a payment decision. Working languages are English, French and Mandarin, which removes the layer where technical arguments usually get lost. See the factory acceptance test service for scope, deliverables and how a visit is arranged, or send the test protocol and the expected date for a scope proposal and quotation within one business day.

Can’t make the test date?

Send the test protocol or the specification, the factory and the expected test window. Sinospect replies within one business day with the witness scope it would enforce, the gaps already visible in the protocol, and a quotation.